Fraud Blocker

Burkert USA

Scope

Location

Scale

System

JR&CO self-performed a combined commercial roofing and rooftop solar scope at the Burkert USA facility in Huntersville, North Carolina, delivered in two sequenced phases under a single contract. Phase one installed a mechanically fastened 60 mil reinforced white TPO overlay across 120,000 square feet over gypsum coverboard, with tapered crickets for positive drainage. Phase two set a 469 kW DC grid-connected solar array on the completed roof.

  • Installed 120,000 square feet of mechanically fastened 60 mil reinforced white TPO membrane, built solar ready from the start.
  • Shop fabricated and installed 2,291 linear feet of steel counterflashing and drip edge detailed to SMACNA standards.
  • Set 802 Jinko 580W bifacial modules on PanelClaw racking for a 469.17 kW DC grid-connected array.
  • Routed all wiring off the membrane surface to satisfy AXA XL insurer requirements and current NEC guidelines.

The roof had to do two jobs at once: serve as a watertight long-term membrane assembly and act as the structural platform for a utility-scale rooftop array. Self-performing both scopes meant the party warranting the membrane was the same party setting equipment on it, so penetrations, attachments and traffic paths were resolved before the roofing crew left. The finished system carries a 25-year manufacturer material and labor warranty and a two-year JR&CO workmanship warranty.

Overview

Burkert USA Corp. operates its American headquarters and manufacturing facility in Huntersville, North Carolina. JR&CO self-performed a combined roofing and solar scope there in two sequenced phases under one contract: first a mechanically fastened 60 mil reinforced white TPO overlay across 120,000 square feet, laid over gypsum coverboard with tapered crickets for positive drainage and finished with 2,291 linear feet of shop-fabricated steel counterflashing and drip edge; then a 469 kW DC rooftop array of 802 bifacial modules on ballasted racking.

The roof had to serve two purposes at once — a watertight 25-year membrane assembly and a structural platform for a utility-scale array — which meant every attachment and traffic path was resolved before the roofing crew left. Insurer requirements went beyond code and allowed no cabling to rest on the membrane at any point, governing conduit routing and module layout across the full field.

Ready to Work With Us?