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Fremont Beef

Aerial view of the completed Elevate MAX PVC roof at the Fremont Beef plant in Fremont, Nebraska

Scope

Location

Scale

System

JR&CO completed a roof replacement across three roof areas totaling more than 81,000 square feet at the Fremont Beef meat processing and cold storage facility in Fremont, Nebraska. The existing roof was torn off to the structural deck and replaced with a fully adhered Elevate MAX PVC system built from a vapor barrier, dual layers of insulation, HD cover board and a 60 mil membrane with welded seams.

  • Installed a fully adhered 60 mil Elevate MAX PVC roofing system with welded seams across three roof areas.
  • Specified a fully adhered assembly instead of mechanical attachment to avoid deck penetrations above food processing.
  • Built a vapor barrier and dual insulation layers over cold storage to control vapor drive and condensation.
  • Detailed a dense field of exhaust, refrigeration and ammonia penetrations as part of the replacement.

The plant is a USDA-regulated meat processing and cold storage operation and stayed fully operational throughout construction, so tear-off and dry-in on each area were sequenced with facility staff around active production and USDA cleanliness requirements. The finished assembly protects temperature-sensitive inventory and keeps a critical Nebraska food production facility running. Project photography courtesy of Elevate Commercial Building Products.

Overview

Fremont Beef operates a meat processing and cold storage facility in Fremont, Nebraska, running under USDA regulation. JR&CO replaced more than 81,000 square feet of roofing across three separate roof areas while the plant stayed fully operational — tearing off to the structural deck and installing an adhered Elevate MAX PVC system built up from a vapor barrier, dual layers of insulation, HD cover board, and a fully adhered 60 mil membrane with welded seams.

The existing roof carried a dense field of penetrations serving exhaust, refrigeration, and ammonia systems, and several sections sat directly above cold storage, where the temperature differential across the assembly drove elevated moisture control demands. JR&CO specified a fully adhered system in place of mechanical attachment to avoid penetrating the deck of an occupied food-processing envelope, and developed the tear-off and dry-in sequence jointly with plant staff so processing never stopped.

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